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Welded Ball Valve With Imitation Forging

Welded Ball Valve With Imitation Forging

Imitation Forged Welded Ball Valve is a high-quality welded ball valve that is made by imitation forging technology. Through special manufacturing technology, the welded valve body can achieve the mechanical properties of forged valves, combining the high strength of forged valves with the cost-effectiveness of welded valves. This product complies with international standards such as API 6D and ASME B16.34, and is a key equipment in the oil, gas and chemical industries.

Product Details

1. Innovation in core technology
1. Forging simulation process

● Adopting the composite process of hot drawing precision welding

● Grain size reaches ASTM 7 or higher

● Mechanical properties are close to the level of forgings (tensile strength ≥ 485 MPa)

2. Improved welding structure

● Welding in a narrow-slotted pulsed gas environment

● General Post-Weld Heat Treatment (SR QT)

● 100% non-destructive TOFD testing

3. Intelligent Monitoring System

● Optional:

● Online monitoring of valve body voltage

● Sealing surface wear detection

● Wireless Data Transmission Module

2. Performance Benefits
1. Advantages of the material

● Yield strength increased by 25% (compared with conventional welded valve body)

● Impact energy ≥54 J (-46°C)

● Intergranular corrosion has passed the ASTM A262E test

2. Economic Benefits

● Cost reduced by 40% compared to forged valves

● Delivery cycle reduced by 50%

● Weight reduced by 15-20%

3. Special Features

● Excellent Hydrogen Crack Resistance (HIC)

● SSC Stress Corrosion Test Passed

● Fire safety meets API 607 standard

3. Typical Applications
1. Oil and gas field

● Gathering and transportation of sour natural gas

● Deepwater oil and gas production

● Unconventional oil and gas production

2. Chemical field

● High-pressure chemical coal treatment system

● Ethylene cracking unit

● PX Installation

3. The Energy Field

● Ultra-supercritical installation

● Nuclear Power Auxiliary System

Online Inquiry

+86 18858752875

gd@gaodun-valve.com

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